Flyover between Eastern Express Highway and V N Purav Marg at Suman Nagar Junction.

 Background

The construction of flyover between Eastern Express Highway and V N Purav Marg at Suman Nagar junction has been entrusted to HCREL as Project Implementing Agency by MMRDA vide agreement dated 30.3.2005. The administrative Approval to Rs. 16.65 Crores of the project has been accorded in MMRDA’s Executive committee 208th meeting dated 24.12.2004. The Technical approval for his flyover work at Suman Nagar junction was given by Chief Engineer, HCREL as mentioned in their letter no. HCREL/MUIP/1474 dated 4.4.2005 for Rs. 19.56 Crores, MMRDA has approved the contract and issued work order to contractor M/s Valecha – ECCI (J/V) on 24.11.2005 M/s Shirish Patel & Associate Consultant Pvt Ltd has been appointed as PMC for this work by MMRDA.

Purpose

The purpose for the proposed flyover bridge at Suman Nagar junction is to eliminate the traffic signal there by providing free continuous flow of vehicles on Eastern Express Highway in both the directions releasing the Traffic jams at the junction due to stoppage of vehicle at the signal which was resulting in long queues of vehicles in both direction during the operation of signal.

Completion

The flyover is opened to traffic on 08.12.2011

Salient Features

Sr. No.DescriptionDetails
1Value of ContractRs.16,07,87,029/-
2Agreement No.ED/MUIP/FO/S/Agreement/05, dated 24/11/2005
3Name of ContractorM/s. Valecha Engineering Ltd & ECCI (JV), Mumbai.
4Date of award of Contract24/11/2005
5Date of Commencement of work24/11/2005
6Time Period12 Months
 Stipulated date of completion23/11/2006
 First extension granted upto30/12/2008
 Second extension granted upto30/06/2010
 Third extension granted upto30/05/2011
7Details of WorkTotal = 16 spans
No change after revision
i)Length of Flyover14 nos. of Spans varies from 17.00 to 27.75 m
 Obligatory SpanOne span of 27.75 m & another span of 21.00 m
 Total lengthL = 503.30 m
No change after revision in overall length.
Revised:
Viaduct: 337.45 m
Approaches: 165.86 m (total)
Sion end: 59.34 m
Chembur end: 106.52 m
ii)Width of Obligatory SpanUni-Directional Carriageway of 11.00 to 13.00 m
iii)FoundationPile foundations – 17 Nos.
Revised:
Pile foundations – 16 Nos.
Open foundation – 2 Nos.
iv)SubstructureSolid RCC piers with Square Section.
Integral construction merging with superstructure. – 19 Nos Revised:
Piers – 20 Nos.
v)BearingNo bearings due to Integral construction.
vi)SuperstructureCast-in-situ PSC voided Deck-Slab with aesthetically pleasing appearance.
vii)Approaches 
a)Solid ramps with reinforced earth2 Nos.
b)Crust on Approaches1) GSB – 200 mm
2) WMM – 300 mm
3) BM – 50 mm
4) DBM – 100 mm
5) BC – 40 mm
viii)Wearing coat over viaduct25mm Mastic Asphalt + 75mm DBM + 6mm Mastic Asphalt as water proofing course over Deck Slab.
ix)Expansion jointStrip seal type and modular type with appropriate movement.
x)Drainage spoutsG.I. water spouts with CI gratings 150mm and 150mm dia Gl down take pipe.
xi)Design speed30 Km/hr.
xii)Design loadAs per IRC
Sr. No.ParticularsSanctioned Amount (Rs.)
1BOQ items (As per Rate Revision)234,038,838.00
2Extra items13,445,331.00
3Variation 
 Total (Rs.) (Without Escalation)247,484,169.00

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